Tribological and Functional Coatings

New coating solutions for tribological and functionalized diamond-like carbon coatings are being developed on industrial-grade PVD systems.
© Jürgen Jeibmann/Fraunhofer IWS
New coating solutions for tribological and functionalized diamond-like carbon coatings are being developed on industrial-grade PVD systems.

Diamond-like carbon coatings (ta‑C) are developed for a wide range of customer applications using laser-arc technology on an industrial scale. We are pioneers in ta‑C coating with high deposition rates, homogeneous coating thickness distribution, and long-term process stability. Smooth, nearly defect-free coatings are produced using modular plasma filter technology. Special adhesion layer designs enable the deposition of ta‑C coatings up to 100 µm thick. By evaporation of composite graphites, a wide variety of dopants can be selected to adjust a wide range of functional properties to ta‑C:X films. Laser-arc technology can also be used to produce dense, robust MoS2 films that are significantly superior to conventionally sputtered films.

Our Range of Services Includes:

  • Extremely wear-resistant ta‑C coatings for sliding components and tools
  • Functionalized ta‑C:X coatings for electrical/electrochemical applications, e.g., bipolar plates, electrodes, and sensors
  • Robust MoS2 coatings for tribological vacuum applications
  • Adaptation of laser arc technology to industrial requirements (e.g., inline coating)

Research Focus

 

Laser Arc Coating

With many years of laser arc experience, we are the global leader in ta‑C coatings: stable processes, uniform thicknesses, efficient particle filtering.

 

Tribological ta-C Coatings

Optimal coating design for best adhesion to steel, carbide, and polymers. Less wear, lower friction, and even superlubrication.

Functionalized ta-C:X Layers

Combining diamond-like durability with electrochemical function. We develop conductive contact, electrode, and sensor layers.

Highlights and Scientific Experise

 

Tribology Innovation Center Dresden (TICD)

Tribological coatings and surface modifications – expertise in friction reduction and wear protection

Publications

Get an insight into the current publications of Fraunhofer IWS on tribological and functional coatings.

Projects

Fraunhofer Max-Planck Cooperation Program

TritiumStopp

Permeation-dense Layer Systems as Tritium Barriers in Fusion Application
Duration: 2025–2028

EU M-ERA-NET Project

LUBRICOAT

Vacuum arc deposition of MoS2/ta‑C coatings and mechanical-tribological testing
Duration: 06/2021–05/2025

Fraunhofer Project

SUPRASLIDE

Modular System for Super-lubricating Materials and Sustainable Lubricants
Duration: 04/2021–09/2024 

BMWK Project

CHEPHREN

Ultra-smooth and super-lubricating coatings for component applications
Duration: 09/2021–08/2024

Press and Media

 

Press Release / 24.6.2025

Stopping Tritium Losses: Protective Coatings for Fusion Energy

Innovative Barrier Coatings for Fusion Power Plants

 

Press Release / 12.10.2021

Superlubricity Eliminates Friction in Engines

Fraunhofer IWS Works on Machines that Barely Lose Energy in the Form of Waste Heat