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The FREDY project develops new technologies for dry-coating of battery electrodes. Fraunhofer IWS and Taiwan’s Industrial Technology Research Institute (ITRI) combine their expertise for this purpose. The project partners develop fluorine-free binders, optimize active materials using atomic layer deposition (ALD), and link material, process, and equipment development in an integrated approach. Fraunhofer IWS funds its work through the internal ICON program, while ITRI finances its project share from its own resources. The partners address material manufacturers, equipment suppliers, and cell producers, aiming to enable industrial implementation within a few years after the project ends.

Researchers at Fraunhofer IWS have developed a new laser-based technology called Laser Direct Plating that produces metallic layers faster, more energy-efficiently and at lower cost than established processes. The team helically wraps strip-shaped metal around rotationally symmetric components and locally creates a metallurgical bond to the substrate using laser energy. The base material remains solid, the surface stays smooth and requires little to no post-processing. Users significantly reduce cycle times, energy consumption and process costs.

A new measurement technology reduces scrap in fiber‑reinforced plastic (FRP) profiles and enables cost‑effective, real-time process control for small and medium-sized enterprises. Researchers developed the system in the PulLoop project led by the Fraunhofer Application Center for Optical Metrology and Surface Technologies AZOM. Together with Fraunhofer IGCV, the team developed an integrated measurement system that monitors product quality in real time during production and feeds the results back into the manufacturing process.

Friction determines energy consumption, wear, and the service life of technical systems. Within the BioSlide research project, the Fraunhofer Institute for Material and Beam Technology IWS investigates how sliding systems can be designed to be more sustainable and energy-efficient. Funded by the Federal Ministry of Research, Technology, and Space (BMFTR) under the “BioKreativ 4” program with around 3.3 million euros, the project establishes a new interdisciplinary junior research group. The group focuses on biobased materials, lubricants, and superlubricity.