Technologies

Development of optical systems
© Fraunhofer IWS
Development of optical systems

The available technologies include the development of customized light sources, optical measurement systems, specialty fibers, and integrated electronics and software. The goal is to integrate these technologies into application-specific processes in order to optimize production, analytics, and safety.

Specialty Fibers

Specialty fibers
© Fraunhofer IWS
Specialty fibers

Development, Manufacturing, and Optimization of Specialty Fibers for Demanding Optical Applications

Fiber Development & Manufacturing

  • Custom-made specialty fibers for specific optical and mechanical requirements
  • Use of modern fiber cleavers, fiber splicers, and fiber recoaters
  • High precision and reproducibility through controlled manufacturing processes

Fiber Optics & Special Applications

  • Customization of fiber end caps, taper structures, and Photonic Jet fibers
  • Optimization of beam profile, coupling efficiency, and spectral properties
  • Specialized fiber preparation for plasma diagnostics and high-power lasers
  • Development of fiber probes for medical and materials analysis

Specialty Light Sources

Specialty light sources
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Specialty light sources

Application-specific light sources with precisely defined spectral characteristics for accurate measurement and production processes

Features

  • Customized light sources for specific industrial and metrological applications
  • Modular, adaptable systems for various standards, measurement tasks, and production environments
  • Inline integration into existing equipment and processes
  • Improved analysis quality, efficiency, speed, and process stability

Technology & Implementation

  • Use of proprietary specialty fibers to optimize spectral and optical properties
  • Customization of power, wavelength, modulation, and beam profile
  • In-house electronics and software development for real-time process applications
  • Integrated safety and laser protection functions for industrial use

Optical Gas Detection Technology

Optical gas detection technology
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Optical gas detection technology

High-precision Optical Gas Analysis for Leak Detection, Process Monitoring, and Improved Operational Safety

Applications

  • Detection and concentration determination of trace gases in the UV to long-wavelength IR range
  • Selective, sensitive, high-temporal-resolution, and continuous measurements for industrial processes
  • Flexible adaptation to different operating and environmental conditions

Measurement Methods & Components

  • Herriott Multipass Cells, Metallized Capillaries, and Cavity Ring-Down
  • Optimized for high detection sensitivity and measurement speed
  • Use of modern VCSEL, DFB diode, and interband cascade lasers / LEDs
  • Specialized filtering techniques for reliable utilization of spectral absorption lines

System Integration

  • Custom electronics, data acquisition, and software solutions (e.g., lock-in amplifiers) for industrial interfaces
  • Improved productivity, safety, and process control

Plasma Spectroscopy and Inline Plasma Process Control

Plasma spectroscopy and inline plasma process control
© Fraunhofer IWS
Plasma spectroscopy and inline plasma process control

Real-time Plasma Diagnostics, Spectroscopic Analysis, and Industrial System Integration with Customized Hardware and Software Solutions

Expertise and Technologies

  • Spectroscopic Analysis of Plasma Processes
  • Laser-Induced Plasma Spectroscopy (LIPS) and Laser-Induced Breakdown Spectroscopy (LIBS)
  • Fiber-coupled excitation laser sources and beam shaping
  • Specialized fiber probes and end-optics for plasma generation and diagnostics
  • Combination and development of specialized fibers and laser sources for system integration

Applications

  • Material identification (e.g., recycling, homogeneity of alloys and composites)
  • Process and quality control in manufacturing (e.g., welding, coating, and additive manufacturing)
  • Analysis of trace elements and contaminants on surfaces
  • Remote and hard-to-reach measurement points using fiber-coupled systems

System Integration and Analysis

  • Rugged, industrial-grade system integration (production lines, laboratories)
  • Custom electronics and software solutions for real-time data acquisition and analysis
  • Automated calibration, spectrum analysis, and material classification
  • Interfaces to existing process control systems and databases