Laser Precision Processing

Surfaces that Can Do More – From Concept to Series Production

High precision mashinig and micro patterning of watch components with ultrashort pulsed lasers.
© Fraunhofer IWS
High precision mashinig and micro patterning of watch components with ultrashort pulsed lasers.
Modification of surface properties (e. g. layer adhesion, friction coefficient, reflection, biocompatibility) by direct laser interference patterning.
© Fraunhofer IWS
Modification of surface properties (e. g. layer adhesion, friction coefficient, reflection, biocompatibility) by direct laser interference patterning.

We unlock new functions for your components – whether antibacterial medical devices, friction-optimized engine components, or high-precision optical systems. Through targeted structuring at the micro and nano levels, we give surfaces customized properties for adhesion, friction, optics, or biocompatibility.

Our core competence lies in laser-based surface texturing with Direct Laser Writing (DLW)Direct Laser Interference Patterning (DLIP), and Laser Induced Periodic Surface Structures (LIPSS).

In addition, we have mastered a wide range of other micro-machining processes: drilling micro- and nano-holes (e.g., for filters or perforations), cutting and structuring glass, ceramics, or metals, precise engraving, ablation, and cleaning, as well as the targeted adaptation of surface functions.

Together with our partners, we develop customized processes, systems, and automation solutions – from the initial proof of concept to industrial series production.

Our Range of Services Includes:

  • Laser-based surface texturing with DLW, DLIP, and LIPSS for micro- and nanostructures.
  • Versatile micro-machining: drilling, cutting, engraving, and structuring of metals, glass, polymers, ceramics, and composite materials.
  • Functionalized surfaces for targeted adjustment of adhesion, friction, optical, chemical, or biological properties.
  • System solutions & automation: Development of compact processing optics, process monitoring with optical and acoustic methods, and intelligent control algorithms.
  • Scalable applications: Processing of 3D components, large-format components, and roll-to-roll
  • Laser-based paper joining without adhesives

Event Note

 

18.–19.03.2026 / Dresden

Laser Processing of Non-metals

From Fundamentals to Applications

 

Research Focus

 

Laser Micro Processing

With our precise use of laser systems, we enable high-precision processing of any materials and thin layers without undesirable thermal influence on the base material.

 

Surface Functionalization with DLIP

Structured surfaces for use in biotechnology, battery technology, photonics, and tribology. 

 

System Development

  • LASENS module for monitoring and controlling laser microprocesses
  • Compact DLIP systems and equipment 
 

Equipment

Laser sources, system technology, analytics and process monitoring, surface functionalization laboratories

Internships and Theses

Current Job Vacancies

 

We Offer:

Student internships as well as topics and supervision of scientific theses.

Christoph Zwahr will be happy to answer questions about vacancies, content and timetables.

Highlights and Scientific Expertise

 

Center for Advanced Micro-Photonics (CAMP)

CAMP explores laser-based surface modification and patterning methods.

 

Animation

AI Testbench – Prediction models for laser precision manufacturing

 

Publications

Get an insight into the current publications of Fraunhofer IWS on laser precision processing.

Projects

BMFTR Project

PHOENIX

Process Control through the Fusion of Photonic and Acoustic Sensor Modalities for Laser-assisted Joining of Metal-plastic Hybrids
Duration: 01/2026–12/2028 

BMWE Project

HELIOS

High-rate Capable, Efficient Lightweight Fuselage Shells, Novel Design Principles and Technology Modules for Damage-tolerant, Rivet-free Structural Joining 
Duration: 07/2025–09/2028 

Fraunhofer Project

DLIPrevolution

Development of the First Laser Microstructuring Module with Integrated Real-time Measurement Technology for Surface Structure Analysis

Duration: 2024–2027

BMWK Project

HESTIA

Ultra-high-efficiency, Sustainable Fuselage Shells Made of Thermoplastic Fiber-reinforced Composite for a Future Zero-emission Aircraft
Duration: 11/2023–12/2026 

EU/SAB Project

LaWiKo

Development of a Laser In-situ Winding Technology for Wide Strip Winding of Cylindrical, High-load Carbon Fiber-reinforced Polymer Composites
Duration: 08/2024–06/2026 

Fraunhofer Project

PAPURE

Paper joining without foreign materials – through laser-based material modification

Duration: 04/2023–03/2026

BMBF Project

LightStem

Laser Implants with Bionic Surface

Duration: 09/2024–02/2026

EU Project

SYNTECS

Sustainably and digitally driven hierarchical laser texturing for complex surfaces

Duration: 12/2022–11/2025

BMBF Project

MEDIUS

Multi-level coupled laser production technology with AI-based decision platform

Duration: 08/2022–07/2025

BMWi Project

MM4R

Recyclable multi-material design for lightweight structures

Duration: 12/2021–12/2024

EU Project

ALBATROSS

Advanced Light-weight BATteRy systems Optimized for fast charging, Safety, and Second-life applications

Duration: 01/2021–12/2024

BMBF Project

CHIMERA

Functionalization of laser-structured fiber-reinforced plastic composites by thermal spraying

Duration: 05/2021–07/2024

Fraunhofer Project

Fraunhofer Cluster of Excellence Advanced Photon Sources (CAPS)

New generation of ultrashort pulsed lasers and their application

Duration: 10/2021–12/2023

News and Media

 

Press Release / 27.5.2025

Listening to the Laser: Real-time Process Insight

Fraunhofer IWS Develops Acoustic Monitoring to Ensure Efficient and Robust Quality Control in Laser Processing

 

News / 28.7.2022

Better Batteries Thanks to DLIP on New Roll-to-roll System

Lightning-fast Structures for Current Conducting Foils