Tribological Systems

Triboscopic representation of an experiment with a pronounced change in the coefficient of friction varying in location and time.
© Fraunhofer IWS
Triboscopic representation of an experiment with a pronounced change in the coefficient of friction varying in location and time.
Wear and bearing surface analysis on a sintered steel bushing after endurance testing.
© Fraunhofer IWS
Wear and bearing surface analysis on a sintered steel bushing after endurance testing.

Tribology is the study of surfaces moving relative to each other. The parameters of friction and wear play a significant role in the efficiency and service life of power-transmitting machines. At Fraunhofer IWS, the Tribological Systems group focuses on the tribology of coatings and bio-based materials as well as research on superlubricating sliding systems.

Our Range of Services

We offer analysis, consulting, and experimental testing for tribologically stressed surfaces and coatings.

Possible Testing Scenarios Include, for Example:

  • Lubricant and coating screening to minimize friction
  • Investigation of superlubricity potential
  • Material screening to minimize wear
  • Damage analysis, e.g., of coated forming tools
  • Friction measurement of bearing bushings
  • Friction during breakaway and direction change using high-resolution measurement data

For Evaluations, We Use:

  • Optical microscopy
  • Scanning electron microscopy (SEM) including elemental analysis (EDS)
  • Tactile and optical 3D surface measurement for evaluating roughness and wear
  • Raman spectroscopy for structural analysis
  • Nanoindentation

Tribometers

Tribological component testing of a lubricated radial plain bearing consisting of a steel bushing and ta-C-coated shaft.
© Fraunhofer IWS
Tribological component testing of a lubricated radial plain bearing consisting of a steel bushing and ta-C-coated shaft.

We have five tribometers at our disposal, which we can use to simulate a wide range of tribological scenarios, from model tests to component tests.

Universal Tribometer (Rtec Instruments)

MFT-5000 platform with module for rotating motion (pin-on-disk) with lubrication and/or elevated temperatures up to 500  °C. Thanks to a high-precision measuring head, it is suitable for basic research of superlubrication and lubricant-surface interaction in general.

Plain Bearing Tribometer (Rtec Instruments)

Custom-made special design resulting from joint development work for plain and roller bearings for shaft diameters from 15 to 30 mm. Suitable for component testing, high-load and endurance testing with high-precision friction measurement.

SRV®4 (Optimol Instruments)

Universally applicable tribometer for oscillating and rotating model contacts. Due to its simple operation, it is suitable for larger screenings of lubricants and coatings, as well as for friction and wear measurement. Flexible temperature range from -5 °C to 350 °C. Own test specimens can be produced with little effort.

Wazau SVT (Dr.-Ing. Georg Wazau Mess- + Prüfsysteme)

Simple oscillating ball-on-disc tribometer for wear measurement of rough surfaces at controlled humidity.

UHVT-14 (Tetra Instruments)

Custom-made device for rotary friction and wear measurement at defined pressures down to ultra-high vacuum (p < 10-7 mbar) for testing surfaces and coatings for space and vacuum applications. The device at TU Dresden can be used within the framework of the Tribology Innovation Center Dresden (TICD)

Scientific Focus

Detection of adhesive wear using 3D microscopy on a laser-structured surface.
© Fraunhofer IWS
Detection of adhesive wear using 3D microscopy on a laser-structured surface.
  • Tribochemical interaction of carbon coatings with lubricants
  • Research of bio-based bearing materials and lubricants
  • Investigation of tribological systems with superlubricity
  • Homogeneous and hybrid coatings based on carbon and MoS2 for use in vacuum and space
  • Tribometry for measuring particularly low friction
  • Acoustic emission and impedance measurement to determine the lubrication condition
  • Evaluation concepts for high-resolution measurement data, e.g., using triboscopy

Funding Notice


The establishment of this working group is made possible within the framework of the BioSlide project through funding from the BMFTR (Federal Ministry for Research, Technology, and Space) under grant number FKZ 031B1593.

 

Highlights and Scientific Experise

 

Press Release / 12.10.2021

Superlubricity Eliminates Friction in Engines

Fraunhofer IWS Works on Machines that Barely Lose Energy in the Form of Waste Heat

 

Tribology Innovation Center Dresden (TICD)

Tribological coatings and surface modifications – expertise in friction reduction and wear protection

Projects

BMFTR Project

BioSlide

Energy-efficient Machine Sliding Systems Based on Renewable Raw Materials
Duration: 09/2025–08/2029 

BMWK Project

LUBRICOAT

Vacuum Arc Deposition of MoS2/ta-C Coatings and Mechanical-tribological Testing
Duration: 06/2021–05/2025 

Fraunhofer Project

SUPRASLIDE

Modular System for Super-lubricating Materials and Sustainable Lubricants
Duration: 04/2021–09/2024