Environmental Technology

Metal processing with lasers and plasma releases many different pollutants into the ambient air. Fraunhofer IWS, together with partners, has developed a filter system that efficiently removes these substances from the air.
© Jürgen Jeibmann
Metal processing with lasers and plasma releases many different pollutants into the ambient air. Fraunhofer IWS, together with partners, has developed a filter system that efficiently removes these substances from the air.

Industrial production causes environmental damage by polluting soil, air and water – raw materials and energy are consumed, chemicals are used, waste and emissions are generated. At Fraunhofer IWS we support the change from a linear to a circular economic system combining economy with ecology and strengthening the competitiveness of companies. Functional surfaces are a prime example of what we are able to achieve for and with our customers. They help to increase the service life of components or to dispense with the use of environmentally harmful media. We have developed, for example, anti-fouling coatings for offshore applications and self-cleaning functional surfaces by means of laser-based processes.

The acceptance and future prospects of modern electric drive concepts also depend on the possibility of recycling used batteries in a resource-conserving and environmentally compatible way. We close loops in electromobility, for example, through emission analyses and filter solutions for environmentally compatible recycling processes. We also provide gas and particle analyses to detect and analyze pollutants in the air. With appropriate extraction and filter solutions, we help to create safer workplaces in production.

Latest Research and Development Results

Research Project "ReCycle"

BMWi project ReCycle: separated ultracapacitors for material analysis.
© Fraunhofer IWS
BMWi project ReCycle: separated ultracapacitors for material analysis.

Numerous industrial companies and three Fraunhofer institutes (IKTS, IWS, IVI) are collaborating in the BMWi-funded project "ReCycle*" to research technologies along the value added chain of reprocessing lithium-ion batteries and supercap storage devices. All process steps – from collection, deep discharge, disassembly, crushing, fractionation to recovery of relevant raw materials – are specifically taken into account in the consortium. We focus on the conceptual design of processes and plants and on the feasibility demonstration on a small scale.

In this context, we are responsible for the detection of harmful gas and particle emissions during mechanical pulping - with various lithium-ion batteries and supercaps being investigated. Together with industrial partners, a filter prototype is developed and tested in the process under real conditions. The participation of the companies ensures that the research results will be transferred directly into application, thus making an important contribution to compliance with emission limits.

The »ReCycle« project is funded by the Federal Ministry for Economic Affairs and Energy (FKZ: 03ETE031K). 


Automation as a key technology for the economic remanufacturing of lithium-ion battery systems.

 

Press release / 1.10.2021

Clean air at all times

Filter solutions for high technology processes

 

News / 11.2.2021

Intelligent robots for targeted combating of viruses and bacteria

Post-cleaning concepts for the removal of reaction and decomposition products 

 

Press release / 27.5.2020

Clean without scrubbing and using chemicals

Dresden scientists develop self-cleaning aluminum surface